• Skip to main content
  • Skip to primary sidebar

New IntelliADJUST – the ultimate in-line PET bottle quality control with automatic adjustment

Asia Food Journal
Leaderboard of Asia Food Journal
  • Home
  • Latest News
  • Channels
    • Packaging
    • Processing
    • Ingredients
    • Industry
    • Automation
    • Guest Posts
    • Market Trends
  • Subscribe
  • Advertise
  • Event Calendar
  • Contact Us
    • Submit Guest Posts
Share




New IntelliADJUST – the ultimate in-line PET bottle quality control with automatic adjustment

January 31, 2024 by Asia Food Journal

IntelliADJUST

Courtesy of Sidel

Sidel, a leader in innovative PET packaging solutions, is launching its latest quality control technology for PET bottles. IntelliADJUST is set to transform customers’ ability to produce PET bottles to a high and consistent standard.

The smart bottle-blowing control system offers high-performance and easy-to-use technology that enables customers to achieve consistently higher bottle quality and supports the production of bottles with recycled PET (rPET) content.

Leaderboard of Asia Food Journal

IntelliADJUST is a Sidel patented solution that guarantees consistent quality and high efficiency. It works within a ‘closed loop’ system using interferometric sensor technology and ensures perfect material distribution, resulting in high production uniformity for PET bottles, including those made from recycled PET.

It also enables consistent bottle quality across a range of variable production conditions, such as preform storage, workshop temperature, and relative humidity. In-line, autonomous bottle control, and real-time digitised process adjustments result in perfect material distribution. The impact of changing production conditions and PET resin specificities on bottle quality is significantly reduced when using this expert-free solution.

The addition of Sidel’s Evo-ON software suite offers aggregation of equipment data and dynamic analytics features to deploy historical and 24/7 real-time analysis, creating a truly smart line system.

Stéphane Menard, Product Manager for blowing care at Sidel, explained that IntelliADJUST™ measures in-line bottle thickness, analyses and adjusts parameters to ensure consistent quality:

“This easy-to-use blowing solution, maximises the number of marketable bottles by ensuring that quality control is consistently high. IntelliADJUST™ offsets any production line variations by using algorithms to identify measured thickness deviations and automatically corrects the heating and blowing parameters to ensure consistent quality without any interruptions.”

Moving towards low carbon footprint packaging

The blow moulding process is becoming more important as the drive for ultimate lightweighting and increasing the amount of rPET content within the industry continues.

IntelliADJUST is 100 percent reliable across a wide range of PET preforms, including translucent, opaque, coloured (non-TiO2), virgin, and up to 100 percent rPET. It is particularly valuable in helping customers who want to introduce rPET as there are multiple sources of supply and, therefore, more variability in material grades. The system is capable of securing perfect material distribution on the bottle despite resin variability risks.

Sidel’s new technology offers its customers the opportunity to fully optimise the carbon footprint of their PET packaging, not only through enabling greater use of recycled material but by supporting weight reduction – all with stabilised quality across bottles.

A smart sensor technology for precise measurements and refined production process

IntelliADJUST™ regulates the main blowing and heating process parameters to avoid uneven distribution of material, while its advanced measurement functionality also ensures consistently high bottle quality.

Sidel applies years of PET packaging expertise to this production process; understanding the relevant points of control on the bottle and which to measure to secure the best material distribution possible.

Working within a continuous closed loop process for control and adjustment, IntelliADJUST™ takes high-precision wall thickness measurements at the most representative points of each bottle, using four interferometric sensors based on reflected infrared light.  Four sensors, located at the bottle transfer wheel, can be adjusted across three axes (X, Y, and Z).

It can operate at speeds of up to 90,000 bottles per hour, continuously comparing thickness measurements with the expected material distribution, and automatically adjust the process in case of deviation.

The ultimate in-line bottle quality control supporting easy-to-use and expert-free equipment

With advanced capabilities, IntelliADJUST is also easy to use and reliable. All IntelliADJUST™ parameters are directly integrated into the machine settings for each stock-keeping unit (SKU) recipe. So, this calibration-free system allows immediate start-up after changeovers by automatically adapting sensor positioning and processes according to each recipe. Its high accuracy reduces the need for additional manual laboratory controls.

Find out more about IntelliADJUST™ and how you can access this kind of support for your business on the Sidel website.

Other Topics: automatic adjustment, In-line PET bottle quality control, IntelliADJUST, Packaging, safety, Sidel, sustainability

Related Articles

  • Sidel at drinktec

    Courtesy of Sidel

    drinktec 2025: Sidel uncovers a new era for packaging
  • 3d-printed resin mould from BMT for smart prototyping

    Courtesy of BMT

    BMT’S smart prototyping takes centre stage at drinktec 2025
  • Expedition Whisky

    Courtesy of Expedition Whisky

    Expedition Whisky releases The Macallan 33-year-old as inaugural bottling  
  • Ad/Vantage Smooth Brown Semi Extensible

    Courtesy of Mondi

    Mondi launches Ad/Vantage Smooth Brown Semi Extensible
  • Sidel to unleash next-level performance packaging power at FachPack 2025

    Courtesy of Sidel

    Sidel to unleash next-level performance packaging power at FachPack 2025
  • Technomelt EM 335 RE

    Courtesy of Henkel

    Technomelt EM 335 RE enables more efficient PET recycling and cleaner flakes




Primary Sidebar

Stay Connected

Your browser does not support the video tag. Learn More

Trending News

  • limited edition Pocky durian and Pocky ondeh-ondeh flavoursPocky launches limited edition Pocky durian and… This National Day season, Glico is marking Singapore’s 60th birthday…
  • Starbucks TaiwanStarbucks Taiwan unveils its largest flagship store… A one-of-a-kind destination blending coffee exploration, culinary innovation, and sustainable…
  • soft drinks marketSingapore soft drinks market hits SGD12B as health… Singapore’s soft drinks market has reached a value of SGD…
  • asparagopsis seaweed‘Better Beef’ on Adelaide shelves in world first  A milestone is being celebrated in the emissions reductions race,…
  • Fi Asia Thailand 2025Fi Asia Thailand 2025 registration opens:… Organisers expect a record-breaking showcase of ingredient innovations from 17-19…
  • Kerry Jakarta officeKerry expands innovation footprint in Southeast Asia… Kerry, a global leader in taste and nutrition, officially opened…
  • AgridenceAgridence transitions to founder-led governance,… Additional funding allows Agridence to better deliver its traceability modules…

Subsribe to Our News Letter

Subscribe To
Our Newsletter


By submitting this form, you consent to receive marketing emails from Asia Food Journal. You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, found at the bottom of every email.

© 2025 Harvest Information. All rights reserved. Privacy Policy.

Disclaimer: Translations on this website are automated using Google Translate. While we strive for accuracy, please be cautious, as machine translations may contain errors. For critical or sensitive content, consider seeking professional human translation. We are not liable for any reliance on the translated content.

Become an F&B industry insider

Your go-to resource for all the latest trends, innovations, and news about the food and beverage industry!

 

By submitting this form, you consent to receive marketing emails from Asia Food Journal. You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, found at the bottom of every email.