• Skip to main content
  • Skip to primary sidebar

No hiding place for fish bones on the production line 

Asia Food Journal
  • Home
  • Latest News
  • Channels
    • Packaging
    • Processing
    • Ingredients
    • Industry
    • Automation
    • Guest Posts
    • Market Trends
  • Subscribe
  • Advertise
  • Event Calendar
  • Contact Us
    • Submit Guest Posts
Share
Leaderboard of Asia Food Journal

No hiding place for fish bones on the production line 

June 27, 2023 by Asia Food Journal

fish bones

X-ray image of a salmon fillet showing a number of bones still present/Courtesy of Sapphire Inspection Systems

by Dr Richard Parmee, founder and CEO of X-ray inspection technology specialist Sapphire Inspection Systems 

Fish is an important part of a healthy diet – a lean source of protein, as well as a rich source of vitamins, minerals, and fatty acids. And major improvements in processing, refrigeration, ice making and transportation mean we can all enjoy a greater variety of fish products than ever before. 

Leaderboard of Asia Food Journal

But many people are reluctant to eat fish because of the risk of finding bones in their food. Usually long, thin and sharp but difficult to spot, fish bones are not just frustrating to deal with – they can cause serious health issues if swallowed and stuck in the throat. 

So the pressure is on to produce fish products free of bones. And that is where technology comes to the rescue. Deboning machines have a useful part to play, but inevitably, some bones occasionally make it into the finished product. They can be particularly difficult to detect as the deboner tends to lift the bone and remove a section of it, leaving just a small section behind. 

X-ray inspection technology can help – passing low-energy X-rays through a product to detect bone, as well as contaminants such as metal and glass. Different elements absorb different amounts of X-ray, so contaminants appear darker than the surrounding fish. But, although this works well for metal and glass, fish bones are more of a challenge because they are low density, with low mineral content, and very thin – all of which makes them difficult to detect. 

Standard end-of-line X-ray inspection equipment uses a 0.4 mm or 0.8 mm resolution sensor to detect contaminants. However, this cannot identify pin bones and other sub-mm diameter bones. The latest generation of X-ray inspection technology, on the other hand, uses a 0.05 mm (50 micron) resolution area sensor more typically seen in the medical or electronics industries. This unparalleled level of resolution, combined with low-energy X-ray generators, gives rise to images that can reliably show even the smallest fish bones. 

Once a high-quality image of the fish – and any hidden bones – is created, it is then processed using automatic inspection software. This looks for features which follow a straight line. However, the separation of muscle fibres in fish means there are long straight features present naturally. The software must therefore be able to differentiate between the dark features, which are caused by bone and the lighter features caused by the natural texture of the fish. This process is made more difficult if the fish has been frozen and then defrosted – or has been excessively processed – as this can cause separation of the muscle, giving rise to false rejects. 

The production line can be programmed to reject any products that are shown to contain bones. Or additional control procedures can be put in place – informing the operator, for example, that the deboning machine has fallen out of range and needs attention. Alternatively, the X-ray technology can identify which region of the fish still has bones in – and determine whether this is a high-risk area where no bones can be tolerated or a lower-risk region where the bones are likely to disappear during cooking. 

A maximum bone size can be selected – letting through tiny bones unlikely to pose a health risk. It is also possible to count the number of bones and allow through a certain number. This information can also be used to grade fish – sending truly bone-free fish along lane one, while products containing a low number of bones go to lane two, leaving fish with a large number of bones to go to lane three and be reworked. 

If the fish is reworked, the X-ray image can be provided to operators at the rework station – showing the location of the bone and so speeding up the process. A return conveyor can then be used to reinspect the fish, ensuring all the bones have been removed correctly. 

The ability to detect ever-smaller bones is now playing a key role in the battle to improve product quality. X-ray inspection is giving processors a new perspective when it comes to satisfying the demand for bone-free fish.  

Bio 

Dr Richard Parmee is the founder and CEO of X-ray inspection technology specialist Sapphire Inspection Systems. As well as designing bespoke solutions, Richard and his team provide a wide range of standard X-ray inspection systems to cater for hundreds of different products in the food, pharmaceutical and cosmetics industries. 

Related Articles

  • HRS heat exchangers

    Courtesy of HRS

    HRS Heat Exchangers’ R&D partnership showcases latest thermal food & drink technologies and allows accurate customer trials
  • Siemens Industrial Edge Competition 2023

    Courtesy of Siemens

    Students showcased ingenious applications in Siemens Industrial Edge Competition 2023
  • Plant protein

    Courtesy of Mycotechnology, Inc

    Not just for vegans: Plant protein has broken into the mainstream, new research shows
  • filling equipment

    Courtesy of Frank Reinhold/KHS

    KHS exhibits cutting-edge filling equipment and resource-conserving packaging systems at BrauBeviale 
  • A.A. Taste awards

    Courtesy of Anti Additive Clean Label Organization

    The 9th A.A. Taste Awards winners announced, marking the rise of less additive and sustainable food as a dominant trend in Asia  
  • StarLITE®R

    Courtesy of SIDEL

    Sidel unveils StarLITE®R – a new, ultra-efficient 100% rPET bottle for carbonated soft drinks
Leaderboard of Asia Food Journal

Primary Sidebar

Stay Connected


Trending News

Subsribe to Our News Letter

Subscribe To
Our Newsletter


By submitting this form, you consent to receive marketing emails from Asia Food Journal. You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, found at the bottom of every email.

© 2023 Harvest Information. All rights reserved. Privacy Policy.

Become an F&B industry insider

Your go-to resource for all the latest trends, innovations, and news about the food and beverage industry!

 

By submitting this form, you consent to receive marketing emails from Asia Food Journal. You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, found at the bottom of every email.

Disclaimer: Translations on this website are automated using Google Translate. While we strive for accuracy, please be cautious, as machine translations may contain errors. For critical or sensitive content, consider seeking professional human translation. We are not liable for any reliance on the translated content.